Most of the glass that you see in commercial and residential spaces has been tempered. Common applications include side and rear windows in vehicles, entrance doors, shower and tub enclosures, racquetball courts, patio furniture, microwave ovens, fireplace doors and grates, and skylights. Tempered glass is also used for interior railings, display cases, office walls, and anywhere else where robust, durable glass is called for.
Steps to Temper Glass:
Glass tempering takes place after the fabrication process is complete. This process involves heating the material and then quickly cooling it. Below are the five steps that glass manufacturers must take in order to temper glass correctly.
- Cut the glass into the desired shape first. Before the tempering process begins, the glass must be cut and shaped. If a manufacturer attempts to etch or edge a piece of glass after the heat treatment has been done, the finished product will likely be weaker and more fragile than intended, increasing the likelihood of breakage and product failure.
- Inspect the glass for imperfections. Cracks or bubbles may cause the glass to break during any part of the tempering process; if any flaws are found, the glass cannot be tempered.
- Wash the glass. This step removes any tiny grains of glass deposited during sanding, as well as any dirt that could interfere with the tempering process.
- Heat the glass in a tempering oven, either in a batch or a continuous feed. In order to temper glass correctly, the oven temperature must be more than 600 degrees Celsius (1,112 degrees Fahrenheit). The industry standard is 620 degrees Celsius (1,148 degrees Fahrenheit).
- Quench the glass to cool it. The heated glass is subjected to seconds of high-pressure blasts of cool air at various angles, a process known as quenching. The rapid cooling causes the outer surfaces of the glass to cool and contract faster than the interior. As the inner layer of the glass cools, it tries to pull back from the outer surfaces, which causes tension. This pressure is what makes the tempered glass so strong.
Another way to temper glass is called chemical tempering. Rather than using a tempering oven, a post-production chemical compound is applied to the glass, causing the exchange of ions on the surface so the material compresses or flattens to create inner tension. But this method is not widely used because it is significantly more expensive.
Once the tempering process is complete, a trained glass inspector examines the sheet of tempered glass to ensure its quality before it is delivered to the customer.
More than 90 percent of the glass that Dillmeier Glass supplies is safety-tempered glass. As an SGCC-certified tempering company, we have perfected the process of tempering glass to meet national stringent safety requirements and quality standards, while still achieving superior turn-around times for each customer.